PILLER VapoFlex: Engineered-to-order
(480 KB)
Customized MVR blower for your specific process conditions
Our VapoFlex concept is highly unique with 100% variability
Nearly limitless customization options in design and manufacturing: with the VapoFlex, a product of our VapoLine.
Due to various possibilities in terms of performance, PILLER's VapoFlex offers options in the mass flow range up to 250,000 kg/h with a temperature rise of 11 K per stage.
Excellent performance, maximum efficiency, flexibility of implementation and operation with reliability measured in the last decades are the hallmarks of our VapoFlex.
With broad capabilities, we provide a wide variety of options.
Our Engineered-to-Order (ETO) approach offers the optimum for MVR solutions for your specific process requirements.
Advantages of our VapoFlex for Mechanical Vapor Recompression
PILLER MVR blowers guarantee smooth and reliable long-term operation, and its unique design is the key to significantly reduce the operating costs.
Through the variety of over 150 different high-efficiency impellers in single or serial connection, our VapoFlex's are a perfect match for any evaporation process and essential contributors for stability, efficiency, quality and cost-effectiveness of your process.
| Our VapoFlex at a glance: |
|---|
|
What means Engineered-to-Order?
The VapoFlex solutions are perfectly designed and manufactured to suit a wide range of MVR applications. Finite Element Method (FEM) and Computational Fluid Dynamics (CFD) along with extensive empirical testing provide for continuous optimization of the performance and efficiency of our blowers – up to the performance limits of the individual selected materials. Every component is designed and selected to support performance and ease of assembly and maintenance.
The drive concept
- Our patented squeeze oil bearing combines the simplicity of anti-friction bearings with the performance of hydrodynamic bearings
- VFD (Variable Frequency Drive) or D.O.L (Direct On Line, with inlet guide vane operation)
- Electric motors or steam turbines, according to customer specifications and technical requirements
- Motor capacity up to 6 MW
Key features of the PILLER VapoFlex
Performance summary of our VapoFlex product range
The widely used method of steam (Re-) compression is regarded as a reliable and effective measure for energy and CO2 savings by reducing steam consumption.
The VapoFlex are successfully used in many different applications, processes and industries:
- Distillation
- Crystallization
- High Concentration
- Zero Liquid Discharge (ZLD)
- Drying
- Wastewater reduction
- Water For Injection (WFI)
- Pulp and Paper
- Dairy industry
- Seawater desalination
Engineered for excellence
- Impeller geometries are optimized for the best possible aerodynamic load and efficiency
- Casing design for full vacuum up to 8 bar (g)
- Low-wear floating carbon ring labyrinth seals guarantee low shaft leakages
- Our patented squeeze oil bearing combines the mechanical simplicity and cost-effectiveness of anti-friction bearings with the performance of hydrodynamic bearings
- Water Injection on suction side for steam desuperheating and excellent cleaning effect for impeller
- Suitable for conditions in corrosive, abrasive or erosive environments
- Simple monitoring of critical operating conditions guarantees reliable performance
Find out more details on our high-quality blower components. All units, such as impeller, casing, motor, etc. and materials are precisely custom selected according to your process, your product and your individual requirements.
More PILLER Products
Contact
Piller Blowers & Compressors GmbH
Nienhagener Str. 6
37186 Moringen
Germany
+49 5554 201-0
+49 5554 201-271